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水浸超声波C扫描

型号: BSN-C1510

可检测钎焊的钎着率及边距,扩散焊检测、靶材内部缺陷及其钎焊的绑定率、粘接面检测、金刚石刀片检测、蜂窝焊接质量检测、容器壁检测、铸锻件检测等。

可检测复合材料等内部的分层、脱粘、空洞等缺陷。

在新能源、半导体、航空航天等领域应用广泛。

专利号:111000110111

质量体系:中国航天

详情

特点

自信地迎接更复杂的挑战,同时确保你的装备轻便且随时可用。

  • 自动计算缺陷的焊合率、边距、长度、面积
  • 检测最小缺陷直径:0.2mm
  • 缺陷自动回位:鼠标选中缺陷位置后,探头自动移动到缺陷上方,便于进一步重新检测该位置、及标记缺陷位置
  • “超声CT”层析结果分析:实现层析扫描,清晰分析每层状况,每层切片可薄至0.1mm
  • 支持信号的全波采集,即全息C扫描,记录全部数据完成后,可以后续进一步成像、切片、计算分析

*专利号:111000110111

*质量体系:中国航天

焊合率:零误差

自动计算缺陷的焊合率、边距、长度、面积

用CAD图套住钎焊区计算焊合率,零误差

通道数量可定制

可定制一通道、两通道、四通道、八通道

定制一通道、两通道、四通道、八通道
高速网口

自动化、智能化、网络化(MES)

高速网口,检测效率进一步提高capacity to detect and accentuate historically difficult-to-detect flaws, including hook cracks and stress corrosion cracking (SCC). Use PCI to clearly distinguish individual flaws in colonies of fine cracks and characterize them with certainty.

3D软件查看内部缺陷更直观

Obtain crisp TFM imaging at up to three times faster* acquisition rates than the predecessor model (X3 64) thanks to the 超声波C扫描 series' improved processing power. Exploit the increased speed and 128-element capacity of the 超声波C扫描 64:128PR and 128:128PR units to perform TFM inspections with extended focusing capabilities.

*Achieving this speed depends on the configuration and the use of sparse firing. Inquire for more details.

3D模式C扫描软件
Twin TFM and PCI Technology

Gain Instant Insights and Eliminate Inefficiency

Twice the Confidence with Twin TFM and PCI

Exploit the individual attributes of PCI and TFM to thoroughly investigate the volume of welds from both sides simultaneously. Use two probes to scan the weld in one pass, displaying TFM and PCI results to compare, measure, and confirm your characterization of indications with efficiency and precision.

采集软件

工厂自动化检测可以只用采集软件,自动计算焊合率和缺陷边距,自动判断OK/NG,自动上传MES;分析软件可以进行重新成像、切片、焊合率计算、报告生成

Application Presets

采集软件左屏

Improve the learning curve and increase the reliability and consistency of inspections between operators with the 超声波C扫描 application presets. Even low-level users and new users can produce an optimal PA or PCI configuration within minutes.

With options for corrosion and composite inspections, these preprogrammed parameters simplify scanning setups using HydroFORM™, FlexoFORM™, and RollerFORM™ scanners, and you can adjust the settings as needed.

Complex Configurations

采集软件右屏

The 超声波C扫描 scan plan's intuitive step-by-step 3D graphics ease your inspection setups, from the most basic to the most complex.

When setting up your raster scan plan, the scan axes can be customed named and you can create a datum reference point relative to the asset. These real-world references as well as the true orientation correction, greatly ease the creation of an intuitive schematic representation of the inspection data for your report.

分析软件

切片分析、焊合率计算、边距计算

焊合宽度百分比计算、簇类分析

缺陷长度、面积计算,缺陷报表

Eions that the four models are most profi.

可定制C扫描软件

超声波C扫描 Applications
BSN-C0505
BSN-C0806
BSN-C1285
BSN-C1510
BSN-C2410

擅长以下应用:

  • Corrosion monitoring
  • Pipeline integrity
  • Manual PA/TFM
  • TOFD
  • Small piping

Excellent mid-range model for:

  • Thin weld ( 25 mm)
  • Wind blade manufacturing
  • Aerospace flaw detection

Enables high-productivity weld inspection including coarse-grained materials:

  • Thick welds, up to ~75 mm
  • Austenitic/CRA
  • Occasional TFM
  • Oil and gas

Higher-productivity weld inspection in thicker, coarse-grained materials:

  • Very thick welds, ~100 mm (using a 64-element aperture to improve sizing accuracy)
  • Austenitic/CRA
  • Intensive TFM (HTHA)
  • Advanced oil and gas and power gen
  • FMC collection and application development

Everything included in the 64:128PR model plus:

  • Enables the use of a 128-aperture configuration to improve focusing
  • Supports the use of matrix probes with up to 128 elements, enabling improved beam steering

十大功能

BSN-C1510水浸超声C扫描

Detect and Define Smaller HTHA Cracks

Detecting HTHA early and reliably is so challenging that multiple inspection methods are often used in conjunction to maximize the probability of detection. Time-of-flight diffraction (TOFD), along with focused phased array (PA) and the total focusing method (TFM), especially using Dual Linear Array™ (DLA) probes, have shown to be particularly effective inspection techniques for this application.

OmniScan™ X4 flaw detector fully supports these methods, as well as innovative phase coherence imaging (PCI), which enhances small flaws and crack tips. 超声波C扫描 instruments also offer a variety of onboard software tools to ease your setup and analysis workflow.

Weld Solutions

OmniScan™ X4 Phased Array Flaw Detector

Get the Most Out of Your Inspection

The 超声波C扫描 flaw detector is a comprehensive multitechnology toolbox, equipped with setup, imaging, and analysis to tools that make weld inspection easier

  • Do your complete setup using the intuitive onboard scan plan without having to use a PC
  • Improved fast calibration
  • Enhanced image resolution and geometrically correct flaw representation with multigroup total focusing method (TFM) imaging and phase coherence imaging (PCI)
  • Twin TFM/PCI images the volume of welds from both sides, using two probes, displaying TFM and PCI data simultaneously on the display
  • Standard PR configuration enables the use of larger apertures on dual array probes (up to 128-element extended TFM aperture with the 64:128PR or 128:128PR model)
flaw detection management features
Phased array flaw detector and a scanner for circumferential weld inspection

The 超声波C扫描 flaw detector excels at a broad range of weld inspection applications, including:

  • In-service and construction welding
  • Pressure vessels
  • Process pipes
  • Boiler tubes
  • Pipeline
  • Wind tower
  • Structural construction
  • Corrosion-resistant alloys and cladded materials (austenitic, nickel, and other coarse-grained materials)

冷板水浸超声C扫描案例

Whether you're using automated, semiautomated, or manual scanning methods, the 超声波C扫描 flaw detector supports many ultrasound techniques. In some cases, you can combine multiple techniques in the same scan to improve the probability of detection and make it easier to identify and size indications.

冷板C扫描产品1

水浸超声C扫描案例1:铝质冷板钎焊

Conventional Ultrasound

水浸超声C扫描案例2:铝质冷板钎焊

Time-of-Flight Diffraction

水浸超声C扫描案例3:铝质冷板钎焊

Transmit-Receive Longitudinal Wave (TRL)

水浸超声C扫描案例4:铝质冷板钎焊

Surface Wave

水浸超声C扫描案例5:铝质冷板钎焊

Total Focusing Method (TFM), Phase Coherence Imaging (PCI), and Plane Wave Imaging (PWI)

水浸超声C扫描案例6:铝质冷板钎焊

Improved TOFD Experience

The simplified TOFD interface reduces the number of steps required for acquisition and analysis. The single TOFD calibration menu ensures all the necessary controls are easily accessible.

Time-of-flight diffraction (TOFD) on a phased array flaw detector
Transfer phased array data to a PC

Data Management and Analysis Tools for Weld Inspection

  • Side-by-side view on OmniPC software enables you to scan one side of the weld and compare it to the other side of the weld on the same screen, making it easier to characterize indications
  • OmniPC software's main toolbar provides instant access to the most commonly used controls during analysis

Built for Demanding Environments

  • Bright, clear images on a 10.6-inch WXGA display
  • Responsive touch screen even when wearing gloves, working with couplant, or use in the rain
  • IP65 certified dustproof and water resistant and drop tested
  • Compatible with Evident probe splitters and accessories
Rugged phased array flaw detector

Corrosion Solutions

OmniScan X4 Flaw Detector Corrosion Inspection without the Complications

Phased array for corrosion inspection offers many benefits, including excellent coverage and resolution. But becoming proficient in phased array techniques can be challenging. The X4 flaw detector combines advanced functionality with thoughtfully designed software and simplified menus so that you can get accurate data with fewer complications.

  • Advanced tools like total focusing method (TFM) and phase coherence imaging (PCI) facilitate the detection of corrosion and other challenging damage mechanisms, such as HTHA and HIC
  • PCI and TFM images with up to a 64-element aperture for excellent resolution with minimal setup
  • Easier to use for any level of operator
  • Setting up sophisticated scan plans, including the the HydroFORM Scanner or FlexoFORM Scanneris much easier thanks to application presets for corrosion
Corrosion inspection with 超声波C扫描

Large File Size for Faster Data Throughput and Uninterrupted Scans

The large 25 GB file size enables you to cover up to a 13 m2 (140 ft2) area in a single file and perform a full circumferential scan on large pipes.

Built for Demanding Environments

  • Highly visible images on a 10.6-inch WXGA display
  • Responsive touch screen even when wearing gloves, working with couplant, or use in the rain
  • IP65 certified dustproof and water resistant
  • Operates in a temperature range of -10 °C to 45 °C (14 °F to 113 °F) without compromising the IP65 certification
超声波C扫描 in demanding environment

Complete NDT Solutions

To meet your application needs, Evident offers complete solutions including probes and wedges, scanners, and software to complement your 超声波C扫描 unit. Explore our range of equipment solutions for these applications.

HTHA Solutions

HTHA Solutions

Corrosion Solutions

Corrosion Solutions

Weld Solutions

Weld Solutions

Onboard Software

Designed to Evolve

Unleash Your Inspection Potential with the Latest MXU Update

Every time you update your 超声波C扫描 onboard software (MXU), you gain new features that expand your capabilities and facilitate your work, without having to reinvest.

Our free quarterly updates of MXU enable you to stay on the cusp of technique and technology developments in the rapidly evolving NDT sector.

Download 超声波C扫描 Onboard Software

OmniScan Black Box App

Streamline Your Process

Installing the OmniScan Black Box app on your 超声波C扫描 unit enables you to control it remotely using data acquisition software, including:

Combining the advanced analysis tools of WeldSight or AeroView software with the portable battery-operated 超声波C扫描 unit helps streamline your workflow and increase your productivity.

To streamline your inspection process, download the latest version of the OmniScan Black Box app onto any 超声波C扫描 unit with 128 receiving channels (models ending in :128PR). Downloading or updating the app is free.

Download the App Now

You will also need to install our Configuration Tool on your PC to control the 超声波C扫描 unit using either WeldSight or AeroView software.

Install the Config. Tool on Your PC

NDT Device Application Programming Interface (API)

Communication between the software driving the 超声波C扫描 unit and Black Box app uses the NDT Device API protocol developed by Evident. This is an open programming language that you can use to integrate an 超声波C扫描 into your inspection ecosystem. To enquire about using the NDT Device API to implement a remote-controlled 超声波C扫描 configuration, 联系我们 or your Evident representative for details.

Master Your FMC Data

Are you interested in experimenting with FMC data to develop advanced and novel applications? With the 超声波C扫描 64:128PR or 128:128PR models driven by a computer* via the Black Box app, you can acquire the elementary A-scans from your stored FMC data. Utilize this raw data to reconstruct TFM imaging or other image reconstruction patterns.

联系我们 or your local sales representative for more details.

*Note that your computer must be running a program capable of processing raw FMC data.

软件操作

6个软件操作

Our complimentary OmniScan companion data analysis software for PCs is designed to meet most basic phased array, TOFD, and TFM analysis needs.

OmniPC 6 Software

Key Advantages of OmniPC 6 Software

The user-friendly and flexible features of OmniPC 6 include:

  • Familiar OmniScan user interface eases the learning curve.
  • Convenient shortcuts speed up navigation.
  • Multiple sessions can be open on one computer for increased efficiency.
  • Data acquisition can be "replayed," and you can adjust Gain, apply the Auto 80%, and slide the Data cursors at any time.
  • Skew, Scan Offset, and Index Offset can be adjusted during analysis to improve accuracy.
  • Use the gate in True Depth or Sound Path or change the Zoom Palette to locate indications faster.
  • Corrosion inspections: Gates A, B, and I are available with various lists of readings.
  • TOFD inspections: Recalibrate your wedge delay and PCS in your TOFD files, and synchronize and remove the lateral wave as required.
  • Different data exporting options are available to meet your reporting needs.

Flexible Tools to Ease Your PAUT and TOFD Data Analysis

Compatible Software for Setup and Analysis

Leverage our range of compatible PC software to ease your inspection workflow, optimize your data analysis, and facilitate code-compliant reports.

ScanPlan Software
Using all the familiar tools offered in the 超声波C扫描 unit, build your scan plan on a PC and manage your inspections with more flexibility and efficiency.

WeldSight™ Software
Perform advanced analyses of 超声波C扫描 weld inspection data. Use the WeldSight Remote Connect app to remotely control phased array inspections via your WeldSight PC.

AeroView Software
AeroView software is optimized with customized layouts and tools to ease compliant aerospace and aviation data analyses. Use the 超声波C扫描 Black Box app to remotely control phased array inspection via your AeroView Inspection PC.

Correct Oversights Made during Acquisition

OmniPC software's Skew, Scan Offset, and Index Offset can be changed during post-inspection analysis to improve data accuracy and avoid reacquisition.

Adjustable Gates and Dynamic Readings

Gates A, B, and I are available with various lists of readings (for corrosion inspections).

Replay the Acquisition

At any time, adjust the Gain, apply the Auto 80%, and slide the Data cursors.

B扫描和D扫描

C扫描

Identify Indications with Ease

Use the gate in True Depth or Sound Path or change the Zoom Palette to locate indications faster.

TOFD Recalibration

Recalibrate your wedge delay and PCS in your TOFD files. Synchronize and remove the lateral wave as required.

Easily Extract and Export Data for Reports

Different exporting options are available to meet your reporting needs.

规格参数

Specifications are listed for all models unless stated otherwise

General and Enclosure

Size 335 mm × 221 mm × 151 mm (13.2 in. × 8.7 in. × 5.9 in.)
Weight

5.7 kg (with 1 battery) for model 16:64PR

5.9 kg (with 1 battery) for models 16:128PR, 32:128PR, 64:128PR, and 128:128PR*

Onboard Storage 1 TB internal SSD storage. Maximum 25 GB individual file size. Storage extensible using external USB drive
Storage Devices SDHC and SDXC cards, or most standard USB storage devices
Wireless Wi-Fi® 6E and Bluetooth® 5.3 onboard
PAUT Connectors 1 PA connector, 2x UT channels (2 P/R connectors each)
Available Configurations and Groups

超声波C扫描A – 128:128PR: 8 groups

超声波C扫描A – 64:128PR: 8 groups

超声波C扫描A – 32:128PR: 8 groups

超声波C扫描A – 16:128PR: 8 groups

超声波C扫描B – 16:64PR: 2 groups (PA, UT, or TFM) or a specific configuration of 2 PA groups + 1 TOFD

Drop Testing Drop-tested according to MIL-STD-810G
Ingress Protection Rating IP65 Certified (completely protected against dust and water jets from all directions (6.3mm nozzle))
Display 269 mm (10.6 in.) TFT LCD with resistive touch screen, 1280 × 768 pixels
Battery 2 hot-swappable Lithium-ion batteries included, 87 Wh each
Battery Life Minimum of 5 hours (using ISO18563 standard setup parameters)
Operating Temperature −10 to 45 °C (14 °F to 113 °F)
Storage Temperature

−20 °C to 60 °C (−4 °F to 140 °F) (with battery inside)

−20 °C to 70 °C (−4 °F to 158 °F) (with no battery inside)

*Patent pending

Inputs and Outputs

Ports 2x USB 3.1, 1x video out (HDMI), 1x SDHC memory card slot, 1x communication (Ethernet)
Encoders 2-axis encoder line (quadrature or clock/direction)
Digital Inputs and Outputs 4 digital inputs (TTL), 4 digital outputs (TTL) including one reserved for acquisition on/off
External DC Supply 18 VDC, circular 2.5 mm diameter connector, center-positive

General Ultrasonic Specifications

Effective Digitizing Frequency Up to 100 MHz; User-adjustable compression factor
Maximum Pulse Repetition Rate (PRF)

Up to 20 kHz; Actual maximum PRF is often limited by physics

(the time of flight required to obtain the ultrasonic signals)

Maximum Number of A-Scan Data Points Up to 16,384
A-Scan Bit Depth 16 bits
Rectification RF, full wave, half wave+, half wave−
Video Filtering Smoothing (adjusted to the probe frequency range)
Filtering

PA channel: selection of band-pass filters, high-pass filters, and averaging

UT channel: selection of low-pass filters, band-pass filters, high-pass filters, and averaging

Time-Corrected Gain (TCG)

PA: 40 dB per step of min. 0.1 dB

UT: 100 dB per step of min. 0.1 dB

Maximum slope of 40 dB/10 ns

Supported Beam Types (Groups) Selection of phased array ultrasonics (PAUT) beam types (linear, sectorial, and compound), single ultrasonic beam (UT), time-of-flight-diffraction ultrasonics (TOFD), total focusing method (TFM), phase coherence imaging (PCI), full matrix capture (FMC), and plane wave imaging (PWI)
Raw Full Matrix Capture (FMC) Data Collection Available only with model 64:128PR and 128:128PR when using the NDT Device API or the OmniScan Black Box onboard application used with external acquisition software

Acoustic Specifications

PA Channel UT Channels
Certification Calibration Certification ISO 18563-1:2022 EN22232:2020
Pulse Width Adjustable from 30 ns to 1000 ns; resolution of 5 ns (half period of bipolar pulse or duration of negative pulse) Adjustable from 30 ns to 1,000 ns; resolution of 2.5 ns
Pulse Shape Bipolar negative-positive square pulse Negative square pulse
Receiver Gain Range 0 dB to 80 dB; maximum input signal 900 mVp-p (full-screen height). 0 dB to 120 dB; maximum input signal 30 Vp-p (full-screen height)
System Bandwidth 0.2 MHz to 26.5 MHz 0.25 MHz to 28.5 MHz

PAUT Specifications

超声波C扫描 Variant 128:128PR 64:128PR 32:128PR 16:128PR 16:64PR
Maximum Pulsing Aperture 128 64 32 16 16
Maximum Number of Receiving Channels 128 128 128 128 64
Number of Focal Laws 1024 maximum total (512 maximum per group)

FMC / TFM / PCI / PWI Specifications

超声波C扫描 Variant 128:128PR 64:128PR 32:128PR 16:128PR 16:64PR
Maximum Extended Aperture (FMC) 128 128 64 32 32
Maximum Aperture (PWI) 128 64 32 16 16
Maximum TFM or PCI Groups 4 4 4 4 2
Live TFM Envelope Yes – Actual Hilbert Transform
Image Resolution Up to 1024 × 1024 (1M points) for each TFM or PCI wave set
FMC Supported Wave Sets (TFM or PCI Modes)

Pulse-Echo: L-L, T-T, and TT-TT

Self-Tandem: TT-T, TT-TTT, LL-L, LT-T, TL-T, TT-L, and TL-L

PWI Supported Wave Sets (TFM or PCI Modes) Pulse-Echo: L-L and T-T

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